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Client Profile
Industry: Grain Milling & Bakery Food Processing
Location: Jordan
Target Material: Wheat Flour & Semolina (Independent non-mixed feeding)
Pack Size & Type: 1kg - 3kg Gusset Stand-up Bags (Rolled film forming)
Bag Dimensions: Width 65 - 300mm, Length 60 - 450mm
Key Equipment: LD-620D VFFS Bagging Machine + 50L Auger Filler + Product Conveyor
The Challenge: Independent Dual Powder Infeed Without Cross-Contamination
A prominent grain processing factory in Jordan required a high-capacity Vertical Form Fill Seal (VFFS) solution to package both refined wheat flour and semolina into large 1kg-3kg gusset pouches:
1. Dual Independent Infeeds: The client needed to package two distinct grain powders on a single machine line without mixing or cross-contaminating the ingredients during batch runs.
2. Gravity-Fed System (No Screw Elevator): Due to the factory floor height and gravity-flow silo layout, the dosing system had to receive raw materials via top-fed gravity hoppers rather than standard inclined screw elevators.
3. Large Gusset Pouch Formation: The machine needed to form crisp, stable gusset stand-up bags directly from roll film without pre-made zippers, supporting large dimensions up to 300mm wide by 450mm long.
4. Environmental Stability: The equipment had to operate continuously and reliably under Mediterranean high ambient temperatures (32°C-35°C).
To meet these strict operational criteria, Vicanpack custom-engineered a dual-infeed powder vertical form fill seal packaging machine based on our heavy-duty LD-620D platform.
The Solution: Customized LD-620D Dual-Feed Auger VFFS System
Our engineering team designed an end-to-end automatic pouch-making and dosing line tailored for flour and semolina processing:
1. Independent Dual-Infeed Gravity Hopper
Features dual intake ports engineered for separate flour and semolina silo connections, eliminating cross-contamination while maximizing material flow.
2. 50L Precision Servo Auger Filler
Accommodates interchangeable dosing screws for flexible metering from 5g up to 3000g (3kg). Achieves high accuracy (≤ ±0.5%) without crushing delicate grain particles.
3. LD-620D Heavy-Duty VFFS Bag Former
Equipped with a precision servo film-pulling mechanism, photoelectric mark tracking, and digital PID temperature control. Easily forms sturdy 3kg gusset stand-up bags.
4. Intelligent Touchscreen HMI & PLC Control
Operators can instantly adjust bag length and feeding parameters on the screen. Bag width is quickly modified by changing the former.
5. Dust Extraction & Output Conveyor
An integrated vacuum dust collector prevents powder airborne drift during sealing, while a 300mm inclined belt conveyor transfers finished 3kg pouches directly to cartoning stations.
Client Review & Testimonial
"Vicanpack’s LD-620D machine perfectly solved our independent feeding requirement for flour and semolina. The dual gravity-feed hopper fits seamlessly into our factory height layout, and the online engineering support made installation smooth and effortless. The gusset pouches look outstanding on retail shelves!"
— Plant Manager, Jordan Grain & Milling Co.
Technical Process: From Inquiry to Turnkey Delivery
We provide customized packaging solutions for global grain and powder manufacturers. Contact our engineering team today to custom-design your high-capacity VFFS powder packing line!
