6-Head Automatic Juice & Sauce Bottling Line: A Case Study from Bangladesh

The Challenge: Output Bottlenecks, Multi-Product Versatility, and Budgeting

A growing food processing client in Bangladesh sought an upgraded liquid packaging solution to replace their semi-automated setup:

• Production Bottlenecks: Initial plans for a small 2-to-4 head filler were insufficient to satisfy their growing regional market demand for 500ml+ beverages.

• Viscosity & Product Versatility: They required a unified production line capable of filling free-flowing juices and milk, as well as denser liquids like sauces and creams, across 100ml - 1000ml bottles without cross-contamination.

• Hygiene and End-to-End Automation: High ambient temperatures necessitated sterile air/water rinsing, precise torque capping, shrink sleeve labeling, and end-of-line carton sealing.

• Flexible Financial Terms: The client sought customized payment conditions (30% initial deposit) to optimize cash flow before final shipment.

Through technical consultations and line capacity calculations, Vicanpack designed a tailored 6-head turnkey bottling line meeting both output goals and financial requirements.

The Solution: Turnkey 6-Head Bottling, Capping, Labeling & Carton Sealing Line

Our complete juice liquid filling machine line integrates eight continuous packaging modules into a synchronized workflow:

1. Automatic Bottle Feeding Conveyor

Feeds empty PET and glass containers smoothly into the rinsing zone without jams.

2. Ionized Air/Water Bottle Washing Machine

Removes dust and static micro-particles inside bottles prior to liquid dosing.

3. 6-Head Automatic Piston/Pump Liquid Filler

Handles 100ml - 1000ml containers at speeds of 18–30 bottles/min, achieving tight dosing accuracy across thin juices and thick viscous sauces.

4. Automatic Inline Capping Machine

Delivers consistent, adjustable torque to ensure hermetic seals on every bottle.

5. Automatic Self-Adhesive Sticker Labeling Machine

Applies precise body labels to round containers.

6. Automatic Shrink Sleeve Labeling & Heat Tunnel System

Applies 360-degree full-body sleeve labels with uniform heat shrinkage.

7. Buffering Collection Table

Accumulates finished bottles prior to final outer packing.

8. Automatic Case & Carton Box Sealing Machine

Tapes top and bottom flaps for secure transport and distribution.

Client Review & Testimonial

"The Vicanpack sales and engineering team was exceptionally professional and patient throughout our project. They provided detailed video demonstrations and capacity calculations that convinced us to upgrade to the 6-head line. Accommodating our cash-flow needs with tailored 30% deposit terms showed true partnership. The machine's performance across our juice and sauce products has exceeded our expectations!"    
— Production Director, Bangladesh Food & Beverage Ltd.

Technical Process: From Inquiry to Turnkey Delivery

We provide end-to-end engineering support for global beverage and food processors, from line layout design to overseas shipment and technical guidance. Contact our team today for your customized packaging line!