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Automated Sauce Cup Filling and Sealing Packaging Line for High-Viscosity Indian Condiments
release time:
2026-08-04
Discover Vicanpack's automatic sauce cup filling and sealing machine solution for high-viscosity and hot-fill Indian condiments, featuring DDP seamless delivery.
Automated Sauce Cup Filling and Sealing Packaging Line for High-Viscosity Indian Condiments
1. Customer Overview
Customer Logo:
Company Profile & Location: Premium Condiments & Sauce Producer (New Delhi, India)
2. The Challenge
The client is a fast-growing food producer in India requiring an automated solution for pre-formed cup packaging. They needed a single line capable of handling two distinct condiment formulas under strict operational requirements:
Key Technical Challenges:
- Extreme Viscosity & Temperature Variability:
• Formula A: Cold-processed chutney/sauce with extremely high viscosity (100,000 cP) and low fluidity, difficult to dose precisely.
• Formula B: Hot-fill sauce (60°C) with lower viscosity, highly prone to dripping and stringing during high-speed dispensing.
- Complex Import & DDP Logistics Requirements:
• The customer required a transparent "Landing Cost" calculation (including India's high import tariffs, customs clearance, and local VAT). They insisted on a DDP (Delivered Duty Paid) agreement to New Delhi (Postal Code: 110039) to eliminate import compliance risks.
- Strict Technical Specification Verification:
• The client provided a detailed 7-point equipment audit checklist (including automatic cup loader, photo-eye registration, dual sealing stations, etc.) requiring full technical transparency before purchase.
3. The Vicanpack Solution
To meet these demanding packaging conditions, Vicanpack customized a heavy-duty Automatic Rotary/Linear Sauce Cup Filling and Sealing Machine integrated with servo-assisted piston dosing mechanisms.
* High-Precision Servo Piston Filling System:
- Powerful Thrust for High Viscosity: Heavy-duty piston cylinders drive ultra-viscous cold sauces (up to 100,000 cP) with smooth, consistent weight accuracy.
- Anti-Drip & Cut-Off Nozzles: Custom pneumatic shut-off filling nozzles prevent stringing or dripping when dosing hot-fill thin sauces at 60°C, keeping the cup rim clean for optimal heat sealing.
- Wide Operational Range: Seamlessly handles viscosity ranges from 30,000 cP to 100,000 cP and temperatures from 18°C to 60°C.
* High-Precision Film Registration (Eye Mark Sensor):
- Integrated optical eye-mark sensor ensures millimeter-accurate film registration and die-cutting for printed lid film rolls.
* Comprehensive DDP Turnkey Service:
- Handled full door-to-door delivery, customs clearance, duty payment, and local transport directly to the client’s facility in New Delhi.
* Single-Operator Ergonomic Design:
- Centrally mounted HMI touch panel allows a single operator to run the complete cycle (Cup Loading -> Filling -> Film Sealing -> Trimming -> Discharge).
4. Customer Testimonial
"Vicanpack provided clear technical responses to our 7-point requirement list and delivered flawless DDP logistics straight to our factory in New Delhi. The piston filling system handles both our thick chutney and hot sauces without any dripping or weight deviation. The machine is easy to operate and runs reliably every day."
5. Customer Journey & Service Process
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